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Today's
manufacturers are finding it profitable to replace tungsten
carbide with Polycrystalline
Diamond (PCD) tooling in most machining applications.
PCD tooling has made "very difficult" or "impossible"
cutting tool jobs not only feasible, but very practical
and profitable.
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PCD tooling
has extremely high resistance to abrasive cutting edge
wear when machining nonferrous metals and nonmetallic
materials, including composites. High wear-resistance
means less tool resharpening and tool adjustments (normally
necessary to compensate for tool wear). PCD can also be
operated at much higher feeds and speeds than other cutting
materials, further reducing production time and costs.
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While PCD
tooling is initially more expensive than tungsten carbide
tooling, the cost is offset by longer life. As a result
PCD has a much lower total tooling cost than mosr other
cutting tool material available today. |
PCD
cutting tools produce excellent results when machining
the following categories of non-ferrous metals and non-metallic
materials:
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•
Aluminum
• Aluminum Alloys
• Copper
• Brass
• Bronze
• Carbon
• Composites
• Fiberglass
• Graphite
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• Magnesium
• Plastics
• Prefired Ceramics
• Presintered Tungsten Carbide
• Rubber
• Silver
• Wood
• Wood products
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Carter Diamond Tool Corp. manufactures
a large variety of Custom-Designed
Diamond Tools for a number of different industries.
A few current designs are illustrated on this page. We
also make PCD contact points and wear surfaces. Let us
help you replace your tungsten carbide tools with PCD
tools. |
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